Boiler Room Ancillaries

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Packaged Condensate Systems

Condensate return systems are available from 30 to 1,200 US gallons capacity as standard units.

Condensate Tank Specs

Capacity30 – 1,200 US gallons capacity.
PressureAtmospheric
DeaeratorsPackaged feedwater deaerators also available from 5,000 PPH to 250,000 PPH capacity.
Atmospheric Tank Configurations• Feed Tank
• Surge/Condensate Tank
*High pressure options are available upon request.
Trim Options And Upgrades• PLC Panel Upgrade
• Multi-communication protocols available
• VFD on Pumps • Suction Manifolds
• Discharge Manifolds
• Pump Lead/Lag Control
• Pre-heat kit
• Chemical injection

The water content of the condensate tank must be about 1/6 of the maximum evaporation of the boiler(s), which covers a minimum of 10 minutes of evaporation.

When the volume of the system is above average, the return is slow to come back to the tank or when the water needs to be heated, the tank must have a larger volume covering 20 to 30 minutes of operation. The water must be heated when below 82 ̊C (180 ̊F), the heater capacity will increase proportionally to the percentage of make-up water.

Consult your Thermogenics representative for specific details regarding proper tank sizing, feedwater or transfer pump selection, and control panel options.

Packaged Deaerator

Therm-O-Pac Packaged Deaerators produce water with an oxygen content of less than .005cc per litre. Engineered with versatility in mind.

Capacity5,000 to 40,000 PPH. (Consult factory for larger units.)
PressureStandard pressure design 100 PSIG (7 BAR); Standard operating pressure 2-30 PSIG (0.1-2 BAR).
Electrical AccessoriesControl panel to meet specifications. High Low Water Alarms and Lockouts (optional). Boiler feedwater pumps built to specifications.
PackagesFully packaged systems on stand or non-packaged systems.
EfficiencyProduces water with an oxygen content of less than .005cc per litre.
Control AccessoriesThermometers, Gauge Glass Assemblies, Overflow Drainers Pressure Reducing Valves, Make-up Control systems.

All units are available as pre-engineered total packages or as non-packaged. Besides reducing chemical cost, the Therm-O-Pac Deaerator limits steam losses to levels of less than .1 of 1%.

Thermiser

Thermiser Heat Recovery units are primarily applied to High Pressure Steam Boilers for pre-heating of boiler feedwater coming from the existing condensate or deaerator systems.

ApplicationsSteam Boilers, Gas engines for Cogeneration
FuelsNatural gas and Number 2 oil.
PressureStandard 600 PSIG design.
Efficiency3 – 7% average fuel savings
CodesASME SEC VIII unified pressure vessel
OptionsModulating dew point control damper, relief valve, isolation valves, stainless steel wrapper sheets.
  • Double-wall pre-insulated wrapper sheets are easily removed for coil inspection.
  • Full Gasketing–assembly-sealed with woven insulating rope to prevent leakage and add joint insulation.
  • Mounting Flange–facilitates field-matching of FTR to stack or transition.
  • Single-Row Design–reduces fouling of fins and assures easy cleaning.
  • Tube Headers–separates headers for liquid inlet and outlet both are generously sized for low pressure drop.
  • Female Connection–supplied with pipe plugs to protect ANSI standard pipe thread. Accepts standard piping flanges.
  • Finned Tubes–fins are segmented or spirally wound with various fin spacing available; tube and fin assemblies can be of A-178A carbon steel or metallurgical bonding of aluminum fins and stainless steel tubes. Type 3003 aluminum fins promote efficient thermal conductivity and strength. Heavy wall type 321 stainless steel tubes are corrosion resistant on both liquid and air sides.
  • Header Baffle–presents by-pass of flue gas through area of unfinned tubes.
  • Coil Spacers–provide coil support and separate fins from meshing.
  • Integral Damper–damper is ideal for static pressure and heat recovery adjustment, determining number of exhaust air passes and provides emergency by pass. Located in centre position (illustrated) for two passes, or on top of tubes for single pass. Damper can be manually set or automatically controlled. Wrapper sheet clamps ensure tight seals between housing and wrapper sheets.

Blowdown Tanks

Constructed with the finest quality of materials, all Fulton Blowdown tanks meet or exceed ASME Code and include features to ensure safe boiler blowdown.

Size Range: 30 – 500 BHP


Key Features:

  • ASME Section VIII code tanks
  • Long lasting heavy duty construction
  • Optional after cooler kits

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Fulton Steam Boilers. The heat transfer innovators

Thermogenics and Fulton have had an intimate working relationship for over 40 years. Since March 2011, Thermogenics became the exclusive Fulton Representative in the province of Ontario. With access and expertise in the Fulton Steam, Hot water and Thermal Fluid departments. Fulton has over 60 years of expertise in the industry and has expanded its manufacturing techniques globally with steam, hot water and thermal fluid heat transfer systems.